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Simple Component and Continuity Tester

A kit for this project is available from RSH Electronics.

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This simple project may be used for testing components, as well as checking circuit board tracks, wires and connections for continuity (conduction). It tries to pass a small current through the item being tested and the LED will light brightly, dimly or not at all according to the resistance of the item:

When not in use the 9V PP3 battery should be unclipped or the crocodile clips attached to a piece of card or plastic to prevent them touching. You could add an on-off switch in the red wire from the battery clip and this may be the best option if you mount the simple tester in a box.

Parts Required

If you think this project is too simple to be useful, please see the table of components which it can be used to test and think again!


Stripboard Layout

Stripboard layout for simple tester


Testing stripboard, PCB tracks, wires and connections

Circuit diagram for simple tester
Circuit diagram
Connect a crocodile clip on each side of the suspected fault: If you are testing a stripboard or PCB which has components soldered in place, beware of possible connections via the components and allow for this when interpreting the results.

Stripboard circuits can suffer from two common problems: solder bridging between adjacent tracks making a connection where there should be none, and tracks broken with a track cutter which have an almost invisible thread of copper conducting across the break.

If a PCB has etched poorly the tracks may be very thin in places or there may be traces of copper bridging between adjacent tracks.

Wires and connections may be checked for continuity (conduction).


Crocodile clips attached to a signal diode

Testing components

Connect a crocodile clip on each side of the component. They can be connected either way round unless stated otherwise in the table below.
Component Test results for a component in good condition
Resistor LED bright for low resistance, less than about 1kohm.
LED dim for medium resistance, a few kohm.
LED off for high resistance, more than about 10kohm.
Variable Resistor Across the two ends of the track the LED brightness will depend on the resistance value (see above).
Between one end of the track and the wiper you should see the LED brightness vary as you adjust the variable resistor. However, for high resistances (>10kohm) the LED will only light near one end of the track.
Diode

Diode anode (a) and cathode (k)

LED bright with red lead to anode and black lead to cathode (stripe).
LED off with black lead to anode and red lead to cathode (stripe).

a = anode, k = cathode (the end with a stripe)

Zener Diode

Zener diode anode (a) and cathode (k)

LED bright with red lead to anode and black lead to cathode (stripe).
LED dim with black lead to anode and red lead to cathode (stripe) if the zener diode voltage is less than about 7V.
LED off with black lead to anode and red lead to cathode (stripe) if the zener diode voltage is greater than about 7V.

a = anode, k = cathode (the end with a stripe)

LED
Light Emitting Diode

LED anode (a) and cathode (k)

LED bright with red lead to anode and black lead to cathode (short lead) - the LED being tested will also light.
LED off with black lead to anode and red lead to cathode (short lead).

a = anode (long lead), k = cathode (short lead, flat on body)

Transistor

 

NPN and PNP transistor symbols

B = base, C = collector, E = emitter

Please refer to a supplier's
catalogue to identify the leads.

For each pair of transistor leads connect the tester leads first one way, then the other way.

These are the results for an NPN transistor in good condition:
CE pair: LED off both ways.
BC pair: LED bright with red lead on B, LED off the other way.
BE pair: LED bright with red lead on B, LED off the other way.

These are the results for a PNP transistor in good condition:
CE pair: LED off both ways.
BC pair: LED bright with black lead on B, LED off the other way.
BE pair: LED bright with black lead on B, LED off the other way.

Note that you can use the tester to identify the B lead (the one which always conducts one way) and to distinguish NPN and PNP transistors (by the tester lead colour when B conducts). However, the tester cannot distinguish the C and E leads.

Capacitor
less than 1µF
LED off.
Please bear in mind that a broken connection will give the same result.
Capacitor
1µF and greater
If the capacitor is polarised (most will be) connect the red lead to positive (+) and the black lead to negative (-).
The LED will flash briefly when first connected.
Reverse the connections: the LED will give another brief flash.
With low values like 1µF the flash will be almost too brief to see, but larger values such as 100µF will give longer flashes. Electrolytic capacitors may leak a little when connected the wrong way round, making the LED light dimly continuously.
LDR
Light Dependent Resistor
LED bright when the LDR is in bright light.
LED dim when the LDR is in normal room light.
LED off when the LDR is in darkness.
Thermistor LED dim when the thermistor is warm.
LED off when the thermistor is cold.
These are typical results, the exact results depend on the thermistor's resistance.
Lamp LED bright.
Note that the lamp itself will NOT light because the test current is too small.
Switch LED bright when switch contacts are closed (on).
LED off when switch contacts are open (off).
Note that you can use the tester to identify the switch contacts if necessary.
Fuse, Motor, Loudspeaker, Inductor, Relay coil, Wire LED bright.


Click here for RSH Electronics A kit for this project is available from RSH Electronics. If you are new to electronics buying a kit is a good way to be sure you have the correct parts for the project.

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© John Hewes 2007, The Electronics Club, www.kpsec.freeuk.com
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